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Help please with Diagnosis


Jimbo1707820979

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Hello All

My J52 0-6-0 Tank DCC fitted suddenly stopped in mid track and I have been unable to get a peep out of it since. No response to reprogramming (the controller kept flashing 9 times) or 9v battery applied to the wheels. With body off I have checked for obstructions, debris etc but all clear seemingly. The armature revolves freely with finger pressure. No sign of any burning.

Could the decoder have burnt out or is it the Ringfield type 7M motor with which this loco is said to be fitted ?  I bought the loco used, DCC-fitted so I do not know what decoder it is, which is encased in a clear plastic envelope if that gives any clue.

Any advice would be much appreciated.

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If you attach wires to the 9v battery, then apply the wires directly across the motor terminals with the body off, then that could indicate whether motor or decoder is faulty. To be doubly sure disconnect one of the decoder motor wires first, just in case decoder motor output is short circuit.

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Have a look at service sheet 139A on Hornbyguide.com.

 

It seems the motor is not a ringfield if this is the same J52 as yours Jimbo.

 

The service sheet says the motor has a 500 hour life but the brushes are not replaceable.

http://hornbyguide.com/service_sheet_details.asp?sheetid=74

http://hornbyguide.com/service_sheet_details.asp?sheetid=116

however...

The motor shown is X1846 / M2209 but Peters Spares have a sub X8202 for it.

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Hi.,,,,,About a year ago my dmu class 101 dcc fitted just stopped dead on the track,don't know why ,and it was a beautiful running dmu ,I was quite upset by it actually ,,,anyway I removed the body  checked everything and like yourself nothing stood out to show that is the problem ,I thought it was the decoder ,while tinkering with it and applying wires from my controller it started going again and has been its normal self ever since ,I know this won't help you too much but don't write off the decoder just yet ,,,if you can ,do the checks as advised above posts ,try and get the motor to turn in DC so you know for sure the motor is ok or not ,,,hope you work it out ,,,,,,mjb

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Have a look at service sheet 139A on Hornbyguide.com.

 

It seems the motor is not a ringfield if this is the same J52 as yours Jimbo.

 

The service sheet says the motor has a 500 hour life but the brushes are not replaceable.

http://hornbyguide.com/service_sheet_details.asp?sheetid=74

http://hornbyguide.com/service_sheet_details.asp?sheetid=116

however...

The motor shown is X1846 / M2209 but Peters Spares have a sub X8202 for it.

Many thanks, Rob, but I think it is a different loco. Hornby no. is R504 and I have attached a photo to remove all doubt. Haven't had time yet to do the tests Chris/media/tinymce_upload/6710fbdb423ea699d5ca1bcc5bbed446.JPG/media/tinymce_upload/5a527c5a247594bfba449d2b8576b923.JPG suggested but will try to do tomorrow.

I don't think the chip is X9659 but you can doubtless confirm from the appearance.(But irrelevant anyway ? 😀

All the best.

Jimbo

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Never apply power to the motor for testing unless you have disconnected the decoder connections from it or you are almost certain to damage the decoder.  If it's a plug in decoder then simply unplug the decoder before applying power to the motor.

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Rog is quite right, and Chris said it too.  And as you've already told us it's hard wired not plugged, you have to unsolder to test.

 

You've already told us it won't work with a battery on the wheels, so there is something wrong between the track and the motor, so the possibilities are first that a connection is broken between wheels and the decoder (you could test by connecting your battery to decoder red and black input wires and see if you get a respons), or the decoder is broken ( you are about to test that by putting the battery across the motor, but this will only be conclusive if you've tested across the decoder input first as I described), or finally the motor is broken, which you'll know if you get no response to the battery on its connections.

 

So my process as described allows you to fault find right along the connection from track all the way to the motor.  Let us know how you go.

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That pickup contact on the outside of the wheel is obviously wrong and should be in contact with the back of the wheel.  That could be the cause of your problem if it's levering the other end away from the wheel back but how the spring came to be on the outside of the wheel rim is the question.

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From the pictures service sheet 139 seems to be the correct one...therefore all the words relative to changing the motor itself apply. See here http://www.hornbyguide.com/item_year_details.asp?itemyearid=4926 which shows the same loco number...

 

I would desolder the wires connected to the motor terminals and check it runs on a battery, then fix the pickups and check the standard decoder connections, i..e. Red and black to the track, orange and grey the other way (to the motor).

 

Also from the pictures it looks as if the far side wheel pickup is via the chassis i.e. that tag secured by a screw on top of the chassis block, otherwise all else is straight foward. In fact if you look at that service sheet you will see the pickup on that side contacts directly with the motor.

Rob

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Thanks Roger. I have replaced the pickup contact in the correct position. It went very easily, no drama. Unfortunately it has made no difference when testing with a 9v battery. So I will have to do the tests Chris suggested.

The Little Controller has just reported a small puff of smoke had come from the funnel, which I hadn't realised before. (No discernable heat however ).  Sounds ominous.  I wonder if a fried decoder would do that ?  And is the motor a Ringfield or not  and repairable ?

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I have a couple of questions from your photos.  Towards the left hand end of the motor at the top, there is a grey wire that looks like it is unattached.  Is that the case, and where does it come from?

 

Then the purple wire soldered to the tag at the right hand end - where does it come from.

 

i can see the red decoder wire is correctly connected to the near pickups but I can't see that decoder black is connected to the pickups on the other side, or to chassis if that is where the other track connection comes via the wheels, axles and chassis.

 

I can also see that decoder orange is correctly connected to one motor connection but I can't see where decoder grey is connected to the other side of the motor?

 

I think if you check out the things in my questions and make them correct, you may be up and running.

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.........there is a grey wire that looks like it is unattached.  Is that the case, and where does it come from?

 

Then the purple wire soldered to the tag at the right hand end.........

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Some close ups to provide clarity. The grey wire goes into a sleeve - see image 1 plus the purple wire is not soldered to any tag that is visible - image 2.

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Jimbo did state first post on first page that the loco had been working normally then suddenly stopped for no reason. Thus, mis-wiring is unlikely to be the issue.......a broken wire maybe....but a mis-placed wire probably not.

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/media/tinymce_upload/1b7d98f492acd84a030193ab236528e1.jpg

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/media/tinymce_upload/9a4fa61de1911cf21118840c834095fc.jpg

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