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Converting a 4-4-0 LMS Compound Loco (R.376) with a Smoke unit to DCC


The Mattle

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Hi all, I've recently purchased a 4-4-0 LMS Compound Loco - R.376. Having taken the tender drive apart to see how easy it would be to convert to DCC, I thought no problem. Curiosity Then got the better of me and I took the body of the main loco and discovered it has a working smoke unit attached. The unit itself was disconnected but after testing appears to work ok. Now my question is... How would I go about converting the loco to DCC and have the smoke unit working ???  I'm fairly competent at basic electrics and soldering. 

Would i be able to use a standard Hornby decoder mounted in the tender as I'd planned and use the one of the function outputs to control the smokeunit via two small wires running from the tender into the loco ? Or is it going to require something a bit more powerful to cope ?

I'm not sure how much current the smokeunit draws running on standard DC as I don't have a standard DC controller, only a Hornby DCC controller. 

Any help would be much appreciated !!! 

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This from brian lambert website

Smoke Units in locos on DCC are possible. Here I would recommend using a small sub miniature 12 volt relay to switch the actual smoke unit On/Off. Power for the unit is derived from the DCC power but by passing the power via the contact of a relay will ensure there is no possible overloading of any Function output of a decoder. Many decoder function outputs are only rated at 100 milliamp while a lot of smoke units require 120 to 200 milliamp to operate. A relay will allow operation without overloading the function output.  Operation is... Function 'F1' turned On and this allows the relay to operate and close its contact - Comm to N/O.    DCC track voltage is then allowed to pass to the smoke unit.  Once smoke operating is ended the 'F1' key is operated and the relay releases opening contacts Comm - N/O.

It is wired as per the drawing below.....

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You'd need to use two of the function outputs to operate the smoke unit, say the purple and green wire with blue as common return.

Both functions must be set to constant bright in both directions.

 

Green and Purple (F1 & F2 on basic Hornby decoders) when switched on are irrespective of loco direction.

However using a relay is preferred to give the decoder any easier and probably longer life. Finding space for even a micro realy may be a problem.

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I found this on Model Railroader (American) forum from a guy who installs them for clients:

quote /

There are several do's and don'ts.

1) Most Seuthe units draw over 125 mA.  Most function outputs on decoders provide 100-120mA.  If you try to directly power the smoke unit through the decoder, you will burn out the assigned function's circuit in a very short time.

2.) The best way to provide the on/off function you desire is through a small micro relay switch.   That way, you use the decoder function to control the relay and feed track power to the smoke unit through the relay and not the decoder.  ESU makes a very good relay switch for this purpose.

3) The Seuthe unit will work best at 12-16 volts.  I do not recommend trying to reduce the voltage.  The unit has to get hot at atomize the smoke oil.  If the power is too low, it will simply spit blobs of the oil out the stack.

4) Seuthe offers jacketed and non-jacketed units.  If you plan to install the unit in a plastic model, you want the jacketed type.  Otherwise, it will melt/deform the shell and stack area of the boiler shell.

5) Never let the unit run dry of smoke oil.  The tiny heat element will be destroyed in a matter of seconds if allowed to go dry.  As such, having an on/off switch is a must and you want to turn the unit off when you see the volume of smoke has diminished.

6) The wire Seuthe uses on these smoke units is the most brittle type of solid core wire you will ever encounter.  It will bend once, maybe twice.  Beyond that snap and the unit is ruined.  It is especially vulnerable right at the point that it exists the unit itself.  Of course, it is impossible to make any repair to it at that point.

/end of quote

There are many responses to googling resistor for sleuthe but they all seem to be very low 6 ohms and 0.6 watt. I would look at a wider spread of advice.

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Hi

Seuthe smoke units running on 12 - 16V draw about 125mA when working, but the startup current (when cold) is somewhere in the region of 300mA which reduces quickly as the coil heats up.

This is a problem with even the Sapphire decoder which will cut out the function (with an overload error code) and will not reset until power is removed.

 

There are 2 solutions:

1.  Use a 12V sub-miniature relay which are relatively inexpensive, but can be difficult to place within the loco

2.  Use a decoder which will run it directly - I use a Zimo which will also allow you to set the smoke output and therefore you don't have to resistor the unit.

 

I don't like the idea of using 2 function outputs as you may still exceed the maximum and you need both outputs switching on at exactly the same time, or you risk burning out a basic decoder.

 

Peter

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  • 2 months later...

Hi

I am lookin' to the same

Have you got the smokeunit to work. I got the smokeunit to  work but it killed the function on the decoder.

An help you can give.   I have looked on here so much about it.

I have looked at bit about the relay but what relay do you need some say you need a resister some say you dont some say you need a diode some say you dont.

Can you help Shane

 

 

 

 


 
 

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Hi

I am lookin' to the same

Have you got the smokeunit to work. I got the smokeunit to  work but it killed the function on the decoder.

An help you can give.   I have looked on here so much about it.

I have looked at bit about the relay but what relay do you need some say you need a resister some say you dont some say you need a diode some say you dont.

Can you help Shane

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Hi

I would, opt for the relay control method. It saves the decoder from being overloaded on its function outputs.

Diode... Optional, but its use is to remove the Bemf produced as the relay de energises. The Bemf generated could cause decoder failure, hence a simple diode across the relays coil which costs a few pence will stop this. - 1N4001 etc  diode is fine.

Resistor.. Optional and really dependent upon your DCC rail voltage and the maximum rated working voltage of the smoke unit being used. Older factory fitted smoke units may well be able to operate at a voltage above the nominal 12 volts. DCC rail voltage in OO is typically around 14 - 15 volts.

 

Example of a micro 12v relay...

http://www.rapidonline.com/electronic-components/a12-wk-12v-dpdt-micro-relay-60-4032

 

 

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Hi All Again

The smoke units that I am trying to get to work are the old tri-ang/hornby ones with the element in them.

Need all the help I can get.

I have got a relay today from Maplin but it only has 6 connection legs but 12v 2A.  Do you think it will be OK

Shane

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Shane,

It would help to answer your question if you could state the Maplin Product Code for the item you have purchased.

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  • 2 weeks later...

Hi

I would, opt for the relay control method. It saves the decoder from being overloaded on its function outputs.

Diode... Optional, but its use is to remove the Bemf produced as the relay de energises. The Bemf generated could cause decoder failure, hence a simple diode across the relays coil which costs a few pence will stop this. - 1N4001 etc  diode is fine.

Resistor.. Optional and really dependent upon your DCC rail voltage and the maximum rated working voltage of the smoke unit being used. Older factory fitted smoke units may well be able to operate at a voltage above the nominal 12 volts. DCC rail voltage in OO is typically around 14 - 15 volts.

 

Example of a micro 12v relay...

http://www.rapidonline.com/electronic-components/a12-wk-12v-dpdt-micro-relay-60-4032

 

 

Hi

Do you have a wireing  diagram    you could let me have  

I have just wired a relay up luck it has not done the decoder just the function 

Shane

 

 

 

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Shane,

It would help to answer your question if you could state the Maplin Product Code for the item you have purchased.

 

 Hi Chris

The only numbers I have on the relay are  LU-12  3A 120VAC  3A  24VDC  I think it is made by RAYEXELEC

Shane

 

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